Super Abrasive Products

Wendt India has recently reclassified its business into three verticals: Super Abrasives, Machine Tools & Precision Components

It manufactures and supplies the widest range of Diamond and CBN Wheels as per International Standards from its state-of-the-art plant in Hosur. When it comes to complex grinding or tough-to-machine materials, WENDT has always been the automatic choice.

Super Abrasive (Diamond & CBN Wheels)

Resin Bond Diamond/ CBN wheels conforming to FEPA standards from 5mm to 675mm diameter for different Industries / Applications.

Applications

  • Rotary Tools
  • Cutting Tool Industries
  • Printing and Paper Roll grinding
  • Ceramic and Tile grinding
  • Wood Working Tools
  • Creep Feed grinding
  • Notch and Slot grinding
  • Tungsten Carbide Roll grinding
  • Tool Resharpening / Restoring
  • Optical Profile grinding
  • Double Disc grinding
  • Centreless grinding

Also offers customized Resin Bond Wheels for grinding precision components for Machine Tools, Aerospace, Defense, Watch and Die & Mould Industries.

Rotary Diamond Dressers and Form Rolls Wendt offers High Precision Rotary Diamond dressers and Form Rolls to shape grinding wheels at shortest possible time. These dressers are offered profiling the simplest work piece to the most complicated shape with required precision demands.

Applications

  • Tool making Industry
  • Crank Shafts & Camshafts
  • Piston Rings
  • Oil Seals
  • Rocker arm Guides
  • Valves & Valve Needles
  • Water Pumps
  • Gears, Gear Shafts & Pinion Gears
  • Clutch Bearings & Clutch Release Rings
  • Piston Rods, Piston Valves, Guide Valves, Rotary Piston & Rotor Shafts

Dressing Blocks

Dressing Blocks are ideal alternatives to Rotary Dressing Wheels in applications where mechanical dressing is considered as un-economical. These can be mounted by using simple attachments to machines. Wendt also offers dressing solutions customer specific applications

Metal Bond wheels are meant for high resistance to wear applications and tend to give particularly long life. The use of coolant for metal bonds is a must. In exceptional cases of small contact surfaces, dry grinding may be employed

A comprehensive range of products conforming to FEPA Standard are offered from 6mm to 700mm in diameter.

Applications

  • Ceramic and Refractory grinding
  • Glass Industry
  • Tile grinding
  • TC Roll grinding
  • Rotary Tools grinding
  • Automotive and Construction Glass grinding
  • Flute grinding
  • Centreless grinding
  • Wheel Dressing
  • Concrete / RCC Core Drilling
  • Precision Component Form grinding
  • Profile grinding
  • Periphery grinding of inserts
  • Grinding of PCD and PCBN

In addition, we offer the most exclusive range of Metal Bond Diamond / CBN Wheels and Tools for customer specific critical applications.

Honing is a low- speed, high- pressure surface finishing operation in which stock is removed by the cutting action of abrasive grit embedded in one or more honing stones.

Wendt offers Honing sticks, made from CBN or Diamond. Wendt possess, under one roof, all the resources necessary to develop and build unique honing tools/sticks that address the longstanding customer problems and ultimately improve product performance.

Applications

  • Cylinder Block Honing
  • Connecting Rod Honing
  • Fuel Injection Parts Honing
  • Gear Bore Honing
  • Gun Barrel Honing
  • Liner Honing
  • Rocker Arm Honing
  • Hydraulic Tube Honing

Wendt also offers the range of Diamond / CBN Hones for customer specific applications

The New Generation Grinding Wheels

The trend in Carbide Drill / Endmill manufacturers is clearly towards high productivity and consistent quality. This has put great demands on the Diamond wheel manufacturers to come up with wheels which can grind faster, put less strain on the machine and Job that is being ground.

WENDT offers a perfectly matched range of products that allow you to take full advantage of the CNC machine to manufacture your cutting tools. These wheels are made of a new generation HYBRID bond.

Hybrid Wheels ensure higher material removal without compromising on the surface finish, while ensuring considerable reduction in cycle times. These wheels can be used for both Fresh tool manufacturing and re-sharpening, on CNC Tool and Cutter Grinders.

The unique properties of the Hybrid Wheels

  • Capable of taking higher depth of cuts.
  • High lubrication at the point of grinding
  • Lesser load on the spindle motor.
  • Increased profile retention on the wheel.
  • Lower grinding force on the work place, which results in lesser work place deflection during Grinding.

These properties of the Hybrid bond improve the performance of the CNC Tool and Cutter Grinder in the following ways.

  • Increased rate of material removal with high temperature stability.
  • Reduced grinding time per component.
  • Low and constant power consumption.
  • High profile stability and better machine productivity.
  • Long wheel life and long dressing interval.

Wendt offers stationary diamond dressing tools with general shapes and dimension which covers

Applications

  • Single point dressers
  • Profile dressers
  • Multipoint dressers
  • Blade dressers
  • Diamond chisels
  • Mono crystalline dressers
  • Poly Crystalline Diamond dressers

Also offers customized Resin Bond Wheels for grinding precision components for Machine Tools, Aerospace, Defense, Watch and Die & Mould Industries.

Wear Parts

Wendt offers customized PCD wear parts and PCD / PCBN Tooling solutions to its Customers specific machines standards and applications.

The advantage of the Vitrified Bond is the excellent cutting ability and profile retention, Coolant transportation combined with good wear.

Wendt has developed numerous bond systems designed for precision applications to achieve high performance. We support with perfect Vitrified bond CBN/Diamond tools for intricate forms based upon your exact requirements.

Vitrified Bond Diamond/CBN Wheels conforming to FEPA Standard are available ranging from 2mm to 750mm in diameter for Industries / Applications.

Applications

  • Automotive parts grinding
  • Paper Manufacturing Industry
  • Bearing Industry
  • Aerospace Industry
  • Turbine Industry
  • Grinding of PCD and PCBN
  • Profile grinding of TC threading plates
  • OD grinding of Printing Rolls, Shafts and Rods
  • Flat grinding of Ceramic components
  • Flat, OD and ID grinding operations of various parts
  • Grinding of Camshafts and Crankshafts
  • Finishing of turbine parts

We offer exclusive range of Vitrified Bond Diamond / CBN Wheels and Tools for customer specific critical applications.

Brazed Tools come with extremely strong, wear resistant bond which significantly enhances tool life.

Wendt Brazed tools are manufactured with the unique, state-of-art brazed bonding system, under controlled atmospheric condition. Wendt Brazed tools have greater chip clearance, faster cutting and reduced heat build-up.

These products find application in- Ophthalmic Lens, Granite / Marble, Composites , Fired and pre-fired Ceramics, Construction and Plastics Industry.

Electroplated grinding tools stand out due to extraordinary good cutting ability with intricate shapes. The Electroplated tools can be re-plated several times, which balances the low life of the tools.

Wendt has developed numerous small and large complex profiles Electroplated Bond wheels with high precision profile geometry. They come with many advantages like- Single grit layer in an extremely stable bond, Extremely high grinding performance and High geometric stability.

Galvanic Diamond/CBN Wheels are offered conforming to FEPA Standards ranging from 0.5mm to 650mm in diameter

Applications

  • Automotive Industries
  • Aerospace Industries
  • Carbide industry
  • Ceramic industry
  • Medicine industry
  • Dental industry
  • Internal grinding
  • Slot grinding
  • Profile grinding
  • Grinding of green and sintered tungsten carbide
  • Grinding of ceramic
  • Grinding of brake coverings
  • Cutting of reinforced rubber mouldings
  • Grinding of factitious knee joint
  • Profiling of rubber-bonded grinding pins
  • Pins for dentists and dental technicians

In addition, we offer the range of Electroplated Bond Diamond / CBN Wheels and Tools for customer specific critical applications.

Diamond Segments & Pellets

Wendt Segmented Diamond products are ideal for grinding materials like refractories, ceramics, tiles, brake lining etc. These are used on vertical / horizontal spindle surface grinders for higher material removal.